Process cooling

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Precision cooling with inverter technology

Application description

In many industrial processes the machinery or processes generate heat which requires cooling, to protect the equipment and/or to ensure that the product being manufactured is of the required quality. The process cooling unit is used to cool, to extract humidity or regulate the temperature of the manufacturing process.

A good example of this need for cooling during manufacturing is found in the plastics industry, where injection machinery heats the plastic polymer to enable it to be moulded or extruded. In the blow moulding of plastic films, the temperature control of the extruded film is important, since this affects the quality and thickness of the film. 

Cooling equipment can be of different types, depending on whether air or liquid is the cooling medium which needs precise temperature control. The cooling equipment often needs to be very flexible in order to allow industrial machinery to use the same cooling equipment in different processes. For example, a plastic film blow-moulding machine can produce thin films; then the temperature set point needs to be relatively high (typically 20°C). The same machine can also produce thicker plastic films, but then the temperature set point needs to be lower.

In addition to the need to be able to maintain different temperature set points during a manufacturing process, process coolers have to be able to maintain a stable temperature at the set point despite variation in the ambient temperature.

Why choose Danfoss variable speed compressors for process cooling?
By using the Danfoss inverter compressor – a reliable compressor combined with a prequalified drive – the challenges involved in manufacturing applications like the above can be met.

Variable speed solutions adapt very quickly to cooling demand and keep the process at a precise set point (±0.2°C) despite varying ambient temperatures. If process parameters need to be changed, smooth and very precise temperature control is possible, as shown below in a comparison between close control using inverter compressors and using traditional on-off compressor technology.

In addition to precision temperature control, variable speed compressor solutions will be more energy efficient compared to traditional on-off compressor technology, especially when running in part-load conditions.

What are the benefits for your customers when they choose Danfoss inverter compressors?

  • The compressors can maintain stable and precise temperatures, improving process and equipment reliability 
  • Down time costs are reduced 
  • Part-load operation increases the overall efficiency of the system 
  • Start-up current requirement is low
  • There are significant energy savings

The most important benefits for customers

  • Precise temperature control achievable within ±0.2°C , improving processes, quality of products and equipment lifetime

Additional benefits

  • Innovation and development of new technologies made possible.
  • Increased market share achievable through more innovative products 
  • Greater ability to expand and grow.

 

Products

  • if (isSmallPicture) { Danfoss VRJ inverter scroll compressor } else if (isBigColumns) { Danfoss VRJ inverter scroll compressor } else { Danfoss VRJ inverter scroll compressor }
    Inverter scrolls - VRJ

    Danfoss inverter scroll compressor solutions for commercial air conditioning and process-cooling applications. R410A, single units. VSH: first-generation commercial inverter scroll compressors with frequency converter CDS302. VZH: second-generation commercial inverter scroll compressors with frequency converter CDS303. VRJ: first high-tier residential inverter scroll compressors with frequency converter CDS801.

  • if (isSmallPicture) { Danfoss VSH inverter scroll compressor } else if (isBigColumns) { Danfoss VSH inverter scroll compressor } else { Danfoss VSH inverter scroll compressor }
    Inverter scrolls - VSH

    Danfoss inverter scroll compressor solutions for commercial air conditioning and process-cooling applications. R410A, single units. VSH: first-generation commercial inverter scroll compressors with frequency converter CDS302. VZH: second-generation commercial inverter scroll compressors with frequency converter CDS303. VRJ: first high-tier residential inverter scroll compressors with frequency converter CDS801.

  • if (isSmallPicture) { Inverter scrolls - VZH - Danfoss } else if (isBigColumns) { Inverter scrolls - VZH - Danfoss } else { Inverter scrolls - VZH - Danfoss }
    Inverter scrolls - VZH

    Danfoss inverter scroll compressor VZH offers effectiveness and reliability. Over 30% energy savings is possible in rooftops, chillers, close controls etc.

  • if (isSmallPicture) { Reciprocating inverter -  VTZ - Danfoss } else if (isBigColumns) { Reciprocating inverter -  VTZ - Danfoss } else { Reciprocating inverter -  VTZ - Danfoss }
    Reciprocating inverter - VTZ

    Danfoss reciprocating inverter compressors avoid oversized and short cycling systems. The compressor automatically adapts to the current load. By combining an efficient Danfoss Maneurop® reciprocating compressor with a Danfoss Drive, the company provides an innovative and intelligent package that utilizes variable-speed technology to ensure superior efficiency across the entire operating range for precision cooling.

  • if (isSmallPicture) { Turbocor® - TG - Danfoss } else if (isBigColumns) { Turbocor® - TG - Danfoss } else { Turbocor® - TG - Danfoss }
    Turbocor® - TGS

    Danfoss Turbocor model TGS oil free compressors are available in 5 different models ranging from 40 tons to 150 / 140 kW to 540 kW utilizing ultra-low GWP R1234ze or R515B.

Case studies

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