An energy-efficient drive system
The VLT® OneGearDrive® is a highly efficient, permanent magnet, three-phase synchronous motor coupled with an optimized bevel gear box and IE5 ultra premium efficiency which helps to optimize plant productivity and reduce energy costs.
With only one motor type and three available gear ratios, the motor concept covers all typical versions of conveyor drives commonly used in the food and beverage industry. The reduced range of physical configurations reduces costs and simplifies spare-part storage. Uniform mechanical dimensions reduce engineering and installation time and costs.
The drive comes in two versions: Standard for use in dry and wet production areas and Hygienic for use in wet areas and environments with high cleaning intensity including aseptic and cleanroom production areas.
Supply voltages and power range
- 3 x 380-480 V...0.75–2.2 kW
Features and benefits
Up to 40% energy savings compared to conventional systems thanks to high system efficiency with an IE5 motor.
Less noise and no airborne germs and dirt particles drawn into motor and expelled back into the surrounding air due to fan-free operation
Unrestricted use and high protection in wash-down areas thanks to high degrees of protection
Easy to clean due to smooth enclosure design
Fast, reliable connection and lower installation costs as a result of motor and brake connections via terminal box with CageClamp® technology
Resistance to detergents and disinfectants thanks to aseptic coating
Documents
| Type | Name | Language | Valid for | Updated | Download | File type |
|---|---|---|---|---|---|---|
| Case story - AE | Birra Peroni | English | Multiple | 22 Sep, 2017 | 2.6 MB | |
| Case story - AE | CocaCola FEMSA | English | Multiple | 30 Jan, 2018 | 1.3 MB | |
| Brochure - AD | Danfoss Drives Product Overview | English | Multiple | 20 Mar, 2019 | 1.7 MB | |
| Brochure - AD | DrivePro® Life Cycle Services | English | Multiple | 28 Dec, 2018 | 2.5 MB | |
| Brochure - AD | Ecodesign - meet requirements | English | Multiple | 01 Jun, 2020 | 1.1 MB | |
| Brochure - AD | Ecodesign flyer | English | Multiple | 01 Nov, 2019 | 406.7 KB | |
| Case story - AE | EFES Pilsen Turkey | English | Multiple | 16 Jun, 2016 | 340.5 KB | |
| Brochure - AD | Energy efficiency - 3 questions | English | Multiple | 10 May, 2016 | 253.6 KB | |
| Case story - AE | Fairlife Michigan - VLT FlexConcept | English | Multiple | 27 May, 2016 | 280.3 KB | |
| Case story - AE | HEINEKEN ZAGORKA Brewery | English | Multiple | 27 May, 2016 | 430.8 KB | |
| Case story - AE | More efficiency at Luxeapers | English | Multiple | 03 Apr, 2019 | 395.9 KB | |
| Brochure - AD | Motor technology - free choice | English | Multiple | 10 May, 2016 | 877.6 KB | |
| Case story - AE | OGD_Tavina | English | Multiple | 02 Jul, 2018 | 2.4 MB | |
| Case story - AE | Riunite: VLT FlexConcept wins 30% energy | English | Multiple | 27 May, 2016 | 208.4 KB | |
| Brochure - AD | VLT FlexConcept | English | Multiple | 31 Oct, 2018 | 2.3 MB | |
| Case story - AE | VLT FlexConcept - Molson Coors | English | Multiple | 27 May, 2016 | 389.7 KB | |
| Installation guide - AN | VLT OneGearDrive OGD ExtensionBox | English | Multiple | 19 Feb, 2015 | 2.4 MB | |
| Brochure - AD | VLT Pump Control (Pump OEM) | English | Multiple | 11 May, 2016 | 2.1 MB | |
| Installation guide - AN | VLT® OneGearDrive | Multiple | 01 Jul, 2017 | 2.6 MB | ||
| Operating guide - AQ | VLT® OneGearDrive OGD | English | Multiple | 01 Dec, 2020 | 1.8 MB | |
| Fact sheet - AM | VLT® OneGearDrive® | English | Multiple | 16 Jul, 2019 | 291.6 KB | |
| Brochure - AD | VLT® OneGearDrive® Selection Guide | English | Multiple | 01 Sep, 2020 | 1.5 MB |
3D models and drawings
| Type | Name | Language | Updated | Download | File type |
|---|---|---|---|---|---|
| M-Drawing - MD | OGD-H 1.25inch | 01 Apr, 2019 | 1.0 MB | DXF | |
| M-Drawing - MD | OGD-H 1.25inch | 01 Apr, 2019 | 115.0 KB | ||
| M-Drawing - MD | OGD-H 1.25inch | 01 Apr, 2019 | 3.8 MB | STP | |
| M-Drawing - MD | OGD-H 1.4375inch | 01 Apr, 2019 | 1.0 MB | DXF | |
| M-Drawing - MD | OGD-H 1.4375inch | 01 Apr, 2019 | 115.4 KB | ||
| M-Drawing - MD | OGD-H 1.4375inch | 01 Apr, 2019 | 3.8 MB | STP | |
| M-Drawing - MD | OGD-H 1.5inch | 01 Apr, 2019 | 1.0 MB | DXF | |
| M-Drawing - MD | OGD-H 1.5inch | 01 Apr, 2019 | 115.4 KB | ||
| M-Drawing - MD | OGD-H 1.5inch | 01 Apr, 2019 | 3.8 MB | STP | |
| M-Drawing - MD | OGD-H 30mm | 01 Apr, 2019 | 1.0 MB | DXF | |
| M-Drawing - MD | OGD-H 30mm | 01 Apr, 2019 | 114.7 KB | ||
| M-Drawing - MD | OGD-H 30mm | 01 Apr, 2019 | 3.8 MB | STP | |
| M-Drawing - MD | OGD-H 35mm | 01 Apr, 2019 | 1.0 MB | DXF | |
| M-Drawing - MD | OGD-H 35mm | 01 Apr, 2019 | 114.7 KB | ||
| M-Drawing - MD | OGD-H 35mm | 01 Apr, 2019 | 3.8 MB | STP | |
| M-Drawing - MD | OGD-H 40mm | 01 Apr, 2019 | 1.0 MB | DXF | |
| M-Drawing - MD | OGD-H 40mm | 01 Apr, 2019 | 114.4 KB | ||
| M-Drawing - MD | OGD-H 40mm | 01 Apr, 2019 | 3.8 MB | STP | |
| M-Drawing - MD | OGD-S 1.25inch | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 1.25inch | 01 Apr, 2019 | 128.5 KB | ||
| M-Drawing - MD | OGD-S 1.25inch | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | OGD-S 1.25inch with brake | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 1.25inch with brake | 01 Apr, 2019 | 129.2 KB | ||
| M-Drawing - MD | OGD-S 1.25inch with brake | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | OGD-S 1.4375inch | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 1.4375inch | 01 Apr, 2019 | 127.7 KB | ||
| M-Drawing - MD | OGD-S 1.4375inch | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | OGD-S 1.4375inch with brake | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 1.4375inch with brake | 01 Apr, 2019 | 129.4 KB | ||
| M-Drawing - MD | OGD-S 1.4375inch with brake | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | OGD-S 1.5inch | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 1.5inch | 01 Apr, 2019 | 128.7 KB | ||
| M-Drawing - MD | OGD-S 1.5inch | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | OGD-S 1.5inch with brake | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 1.5inch with brake | 01 Apr, 2019 | 129.2 KB | ||
| M-Drawing - MD | OGD-S 1.5inch with brake | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | OGD-S 30mm | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 30mm | 01 Apr, 2019 | 129.0 KB | ||
| M-Drawing - MD | OGD-S 30mm | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | OGD-S 30mm with brake | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 30mm with brake | 01 Apr, 2019 | 128.7 KB | ||
| M-Drawing - MD | OGD-S 30mm with brake | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | OGD-S 40mm | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 40mm | 01 Apr, 2019 | 128.0 KB | ||
| M-Drawing - MD | OGD-S 40mm | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | OGD-S 40mm with brake | 01 Apr, 2019 | 1.2 MB | DXF | |
| M-Drawing - MD | OGD-S 40mm with brake | 01 Apr, 2019 | 128.6 KB | ||
| M-Drawing - MD | OGD-S 40mm with brake | 01 Apr, 2019 | 4.5 MB | STP | |
| M-Drawing - MD | torque arm set_178g5006 | 01 Apr, 2019 | 276.7 KB | DXF | |
| M-Drawing - MD | torque arm set_178g5006 | 01 Apr, 2019 | 69.2 KB | STP | |
| M-Drawing - MD | torque arm set_178g5919 | 01 Apr, 2019 | 703.1 KB | ||
| M-Drawing - MD | torque arm set_178g5919 | 01 Apr, 2019 | 185.0 KB | STP | |
| M-Drawing - MD | torque arm set_178g5919 | 01 Apr, 2019 | 82.4 KB | DXF |
Related applications
Conveyors.
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Drives for conveyors in food and beverage applicationsEnsure maximum uptime and lowest possible cost of ownership with hygienic, variable-speed conveyor control. IPA-certified. -
Drives for pumps in food and beverage applicationsControl of pump speed can reduce energy consumption significantly, extend pump life, and dramatically reduce water consumption in your operations.
Case studies
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Bottling is more competitive when it is sensorlessTo achieve higher productivity and energy efficiency on two new bottling lines, Tavina chose the Danfoss VLT® FlexConcept drive system.
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Peroni wins >30% in conveyor efficiencyPeroni Brewery wins at least 30% better conveyor belt efficiency in a bottling line upgrade with VLT® FlexConcept®.
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Traditional brewery engineers tomorrowSince upgrading its filling plant to energy-efficient drives from Danfoss, Stiegl Brewery of Salzburg saves about EUR 15,000 annually in maintenance and energy consumption.
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Nestlé Waters reduces spare-part inventory by up to 70 %Nestlé Waters chose the VLT® FlexConcept® to help fulfill their goal to optimize environmental sustainability and minimize energy consumption.
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Up to 63% energy savings for Efes PilsenReplacing old gear motors on the conveyor lines with VLT® FlexConcept® which incorporates VLT® OneGearDrive® has helped Efes Pilsen work towards their operational efficiency and sustainability targets.
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Molson Coors’ Borsodi Brewery saves up to 42% on energyBreweries consume a lot of energy in running their processes. At Molson Coors’ Borsodi Brewery in northeastern Hungary, an upgrade of the gear motors on a glass bottle filling line has resulted in energy savings of 33-42%.
