An energy-efficient drive system

The VLT® OneGearDrive® is a highly efficient, permanent magnet, three-phase synchronous motor coupled with an optimized bevel gear box which helps to optimize plant productivity and reduce energy costs.

With only one motor type and three available gear ratios, the motor concept covers all typical versions of conveyor drives commonly used in the food and beverage industry. The reduced range of physical configurations reduces costs and simplifies spare-part storage. Uniform mechanical dimensions reduce engineering and installation time and costs.

The drive comes in two versions: Standard for use in dry and wet production areas and Hygienic for use in wet areas and environments with high cleaning intensity including aseptic and cleanroom production areas.

Supply voltages and power range

  • 3 x 380-480 V...0.75–2.2 kW

Features and benefits

Up to 40% energy savings compared to conventional systems thanks to high system efficiency

Less noise and no airborne germs and dirt particles drawn into motor and expelled back into the surrounding air due to fan-free operation

Unrestricted use and high protection in wash-down areas thanks to high degrees of protection

Easy to clean due to smooth enclosure design

Fast, reliable connection and lower installation costs as a result of motor and brake connections via terminal box with CageClamp® technology

Resistance to detergents and disinfectants thanks to aseptic coating

Documents

Type Name Language Valid for Updated Download File type
Case story - AE Birra Peroni English Multiple 22 Sep, 2017 2.6 MB PDF
Case story - AE CocaCola FEMSA English Multiple 30 Jan, 2018 1.3 MB PDF
Brochure - AD Danfoss Drives Product Overview English Multiple 20 Mar, 2019 1.7 MB PDF
Brochure - AD Danfoss Drives Product Overview English Multiple 21 Dec, 2018 2.2 MB PDF
Brochure - AD DrivePro® Life Cycle Services English Multiple 28 Dec, 2018 2.5 MB PDF
Brochure - AD Ecodesign - meet requirements English Multiple 06 May, 2016 1.3 MB PDF
Case story - AE EFES Pilsen Turkey English Multiple 16 Jun, 2016 340.5 KB PDF
Brochure - AD Energy efficiency - 3 questions English Multiple 10 May, 2016 253.6 KB PDF
Brochure - AD Facts Worth Knowing about AC Drives English Multiple 05 Jul, 2019 13.7 MB PDF
Case story - AE Fairlife Michigan - VLT FlexConcept English Multiple 27 May, 2016 280.3 KB PDF
Case story - AE Fairlife Michigan - VLT FlexConcept English Multiple 20 Aug, 2019 155.7 KB PDF
Case story - AE HEINEKEN ZAGORKA Brewery English Multiple 27 May, 2016 430.8 KB PDF
Case story - AE More efficiency at Luxeapers English Multiple 03 Apr, 2019 395.9 KB PDF
Brochure - AD Motor technology - free choice English Multiple 10 May, 2016 877.6 KB PDF
Case story - AE OGD_Tavina English Multiple 02 Jul, 2018 2.4 MB PDF
Case story - AE Riunite: VLT FlexConcept wins 30% energy English Multiple 27 May, 2016 208.4 KB PDF
Brochure - AD Ten things about Ecodesign English Multiple 27 Nov, 2017 728.6 KB PDF
Brochure - AD VLT FlexConcept English Multiple 21 Dec, 2018 2.3 MB PDF
Brochure - AD VLT FlexConcept English Multiple 31 Oct, 2018 2.3 MB PDF
Case story - AE VLT FlexConcept - Molson Coors English Multiple 27 May, 2016 389.7 KB PDF
Installation guide - AN VLT OneGearDrive Multiple 06 Aug, 2015 1.6 MB PDF
Installation guide - AN VLT OneGearDrive OGD ExtensionBox English Multiple 19 Feb, 2015 2.4 MB PDF
Brochure - AD VLT Pump Control (Pump OEM) English Multiple 11 May, 2016 2.1 MB PDF
Operating guide - AQ VLT® OneGearDrive OGD English Multiple 01 Dec, 2017 2.3 MB PDF
Fact sheet - AM VLT® OneGearDrive® English Multiple 16 Jul, 2019 291.6 KB PDF
Fact sheet - AM VLT® OneGearDrive® English Multiple 21 Dec, 2018 320.4 KB PDF
Brochure - AD VLT® OneGearDrive® Selection Guide English Multiple 21 Dec, 2018 2.1 MB PDF
Brochure - AD VLT® OneGearDrive® Selection Guide English Multiple 31 Oct, 2018 2.1 MB PDF

3D models and drawings

Type Name Language Updated Download File type
M-Drawing - MD OGD-H 1.25inch 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 1.25inch 01 Apr, 2019 115.0 KB PDF
M-Drawing - MD OGD-H 1.25inch 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 1.4375inch 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 1.4375inch 01 Apr, 2019 115.4 KB PDF
M-Drawing - MD OGD-H 1.4375inch 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 1.5inch 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 1.5inch 01 Apr, 2019 115.4 KB PDF
M-Drawing - MD OGD-H 1.5inch 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 30mm 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 30mm 01 Apr, 2019 114.7 KB PDF
M-Drawing - MD OGD-H 30mm 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 35mm 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 35mm 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 35mm 01 Apr, 2019 114.7 KB PDF
M-Drawing - MD OGD-H 40mm 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 40mm 01 Apr, 2019 114.4 KB PDF
M-Drawing - MD OGD-H 40mm 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-S 1.25inch 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.25inch 01 Apr, 2019 128.5 KB PDF
M-Drawing - MD OGD-S 1.25inch 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.25inch with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.25inch with brake 01 Apr, 2019 129.2 KB PDF
M-Drawing - MD OGD-S 1.25inch with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.4375inch 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.4375inch 01 Apr, 2019 127.7 KB PDF
M-Drawing - MD OGD-S 1.4375inch 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.4375inch with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.4375inch with brake 01 Apr, 2019 129.4 KB PDF
M-Drawing - MD OGD-S 1.4375inch with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.5inch 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.5inch 01 Apr, 2019 128.7 KB PDF
M-Drawing - MD OGD-S 1.5inch 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.5inch with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.5inch with brake 01 Apr, 2019 129.2 KB PDF
M-Drawing - MD OGD-S 1.5inch with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 30mm 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 30mm 01 Apr, 2019 129.0 KB PDF
M-Drawing - MD OGD-S 30mm 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 30mm with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 30mm with brake 01 Apr, 2019 128.7 KB PDF
M-Drawing - MD OGD-S 30mm with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 40mm 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 40mm 01 Apr, 2019 128.0 KB PDF
M-Drawing - MD OGD-S 40mm 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 40mm with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 40mm with brake 01 Apr, 2019 128.6 KB PDF
M-Drawing - MD OGD-S 40mm with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD torque arm set_178g5006 01 Apr, 2019 276.7 KB DXF
M-Drawing - MD torque arm set_178g5006 01 Apr, 2019 69.2 KB STP
M-Drawing - MD torque arm set_178g5919 01 Apr, 2019 703.1 KB PDF
M-Drawing - MD torque arm set_178g5919 01 Apr, 2019 185.0 KB STP
M-Drawing - MD torque arm set_178g5919 01 Apr, 2019 82.4 KB DXF

Related applications

Conveyors.

  • Drives for pumps in food and beverage applications

    Control of pump speed can reduce energy consumption significantly, extend pump life, and dramatically reduce water consumption in your operations.

  • Drives for conveyors in food and beverage applications

    Ensure maximum uptime and lowest possible cost of ownership with hygienic, variable-speed conveyor control. IPA-certified.

Case studies

  • Bottling is more competitive when it is sensorless
    Bottling is more competitive when it is sensorless

    To achieve higher productivity and energy efficiency on two new bottling lines, Tavina chose the Danfoss VLT® FlexConcept drive system.

  • Peroni wins >30% in conveyor efficiency
    Peroni wins >30% in conveyor efficiency

    Peroni Brewery wins at least 30% better conveyor belt efficiency in a bottling line upgrade with VLT® FlexConcept®.

  • Traditional brewery engineers tomorrow
    Traditional brewery engineers tomorrow

    Since upgrading its filling plant to energy-efficient drives from Danfoss, Stiegl Brewery of Salzburg saves about EUR 15,000 annually in maintenance and energy consumption.

  • Nestlé Waters reduces spare-part inventory by up to 70 %
    Nestlé Waters reduces spare-part inventory by up to 70 %

    Nestlé Waters chose the VLT® FlexConcept® to help fulfill their goal to optimize environmental sustainability and minimize energy consumption.

  • Up to 63% energy savings for Efes Pilsen
    Up to 63% energy savings for Efes Pilsen

    Replacing old gear motors on the conveyor lines with VLT® FlexConcept® which incorporates VLT® OneGearDrive® has helped Efes Pilsen work towards their operational efficiency and sustainability targets.

  • Molson Coors’ Borsodi Brewery saves up to 42% on energy
    Molson Coors’ Borsodi Brewery saves up to 42% on energy

    Breweries consume a lot of energy in running their processes. At Molson Coors’ Borsodi Brewery in northeastern Hungary, an upgrade of the gear motors on a glass bottle filling line has resulted in energy savings of 33-42%.