High-pressure pumps for ZLD and MLD reverse osmosis applications

High-pressure pumps deliver up to 90% efficiency

Substantial amounts of fresh water are consumed in modern society and all too often poorly treated industrial wastewater is discharged into the environment. 

To improve the reuse of water and reduce the discharge of industrial wastewater, Zero Liquid Discharge (ZLD) and Minimal Liquid Discharge (MLD) have emerged as highly efficient wastewater treatment processes. ZLD and MLD are ambitious wastewater management strategies, which eliminate/reduce any liquid waste leaving the plant or facility with most water being recovered for reuse.

The efficient reduction of effluent makes the ZLD or MLD processes highly attractive to industries and utilities. Until now, however, the processes have been constrained by high costs and intensive energy consumption.

The traditional thermal-based process used in ZLD/MLD systems is highly energy intensive. By adding a membrane-based process, studies show that energy consumption can be reduced by up to 75 %.

The membrane-based process, also known as reverse osmosis, requires membranes and a high-pressure pump that can operate with pressures up to 120 bar. Membranes have been developed for pressures up to 120 bar and with the Danfoss APP W HC pump, professionals now also have access to a reliable and high-efficient pump that meets the requirements of the membrane-based process.

With efficiency rates up to 90% at all operating points, the Danfoss APP W HC pumps are designed to produce the highest level of efficiency in ZLD (zero liquid discharge) and MLD (minimal liquid discharge) applications. The strong and extremely robust pumps are made of non-corrosive materials and guarantee high reliability and low operational costs over the service life. 

The pumps are positive displacement pumps with axial pistons that move a fixed amount of water in each cycle. Flow is proportional to the number of shaft revolutions (rpm). Unlike centrifugal pumps, the APP W HC pumps produce the same flow at a given speed no matter what the discharge pressure.

The simple pump design allows easy installation, inspection, and maintenance. Furthermore, the pump operates without oil to prevent contamination.

The APP W HC pump handles flow ranges from 11 to 24 m³/hour (48-106 gpm) and pressures up to 120 bar (1740 psi). The pumps can be parallel-coupled in trains to fulfill the required capacity at any time.

Features and benefits

World-class efficiency  - up to 90% at all operation points

Low complexity with few moving parts

Easy to operate and maintain

The pump is oil-free to avoid contamination

Easy scalability when coupled in parallel

Made of first-class Duplex steel to prevent corrosion in agressive environments

Save water, time and money with the new APP W HC pump

Save water, time and money with the new APP W HC pump

Reduce the discharge of industrial wastewater by applying the highly efficient Danfoss APP W HC pump with an outlet pressure of up to 120 bar.

Save energy with a membrane-based process

Most ZLD/MLD systems are operated with a thermal-based process as standard. This process puts a great demand on energy consumption, making it a very expensive investment.

One way of reducing energy consumption is to reduce the amount of water that needs to be evaporated by changing from a thermal to a membrane-based process. This is supported by studies that show an efficiency gain of up to 75% when going from the thermal-based to the membrane-based process.

pumps in row

ZLD and MLD reverse osmosis applications

Learn more about how to use our APP W HC pumps in ZLD reverse osmosis applications

Documents

Type Name Language Updated Download File type
Data sheet - AI APP W HC 15-30 Pumps Data sheet English 13 Nov, 2018 695.8 KB .pdf
Case story - AE Bohui Paper chooses energy-efficient APP pumps for fast compliance with ZLD legislation English 16 Nov, 2018 273.2 KB .pdf
Case story - AE Danfoss APP pumps provide pressure – and profits – at Chinese wastewater treatment plant English 10 Oct, 2018 272.8 KB .pdf
Brochure - AD Save water, time and money with the new Danfoss APP W HC pump English 31 Oct, 2018 1.9 MB .pdf
Case story - AE TDR relies on efficient Danfoss APP pumps for profitability at ZLD wastewater treatment facility English 31 Oct, 2018 268.9 KB .pdf

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