VLT® OneGearDrive®

  • Overview
  • Documents
  • 3D models and drawings
  • Approvals
  • Related applications
  • Case studies

An energy-efficient drive system

The VLT® OneGearDrive® is a highly efficient, permanent magnet, three-phase synchronous motor coupled with an optimized bevel gear box which helps to optimize plant productivity and reduce energy costs.

With only one motor type and three available gear ratios, the motor concept covers all typical versions of conveyor drives commonly used in the food and beverage industry. The reduced range of physical configurations reduces costs and simplifies spare-part storage. Uniform mechanical dimensions reduce engineering and installation time and costs.

The drive comes in two versions: Standard for use in dry and wet production areas and Hygienic for use in wet areas and environments with high cleaning intensity including aseptic and cleanroom production areas.

Supply voltages and power range

  • 3 x 380-480 V...0.75–2.2 kW

Features and benefits

Up to 40% energy savings compared to conventional systems thanks to high system efficiency

Less noise and no airborne germs and dirt particles drawn into motor and expelled back into the surrounding air due to fan-free operation

Unrestricted use and high protection in wash-down areas thanks to high degrees of protection

Easy to clean due to smooth enclosure design

Fast, reliable connection and lower installation costs as a result of motor and brake connections via terminal box with CageClamp® technology

Resistance to detergents and disinfectants thanks to aseptic coating

Documents

Documents
Type Name Language Valid for Updated Download File type
Brochure - AD Danfoss Drives Product Overview English United States 01 Nov, 2019 1.5 MB PDF
Case story - AE Fairlife Michigan - VLT FlexConcept English United States 20 Aug, 2019 155.7 KB PDF
Brochure - AD VLT FlexConcept English United States 21 Dec, 2018 2.3 MB PDF
Operating guide - AQ VLT® OneGearDrive OGD English United States 06 Aug, 2014 2.8 MB PDF
Operating guide - AQ VLT® OneGearDrive OGD English United States 30 Oct, 2015 2.5 MB PDF
Operating guide - AQ VLT® OneGearDrive OGD English United States 11 Jun, 2013 3.8 MB PDF
Fact sheet - AM VLT® OneGearDrive® English United States 21 Dec, 2018 320.4 KB PDF
Brochure - AD VLT® OneGearDrive® Selection Guide English United States 01 Sep, 2020 1.6 MB PDF
Brochure - AD VLT® OneGearDrive® Selection Guide English United States 21 Dec, 2018 2.1 MB PDF

3D models and drawings

3D models and drawings
Type Name Language Updated Download File type
M-Drawing - MD OGD-H 1.25inch 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 1.25inch 01 Apr, 2019 115.0 KB PDF
M-Drawing - MD OGD-H 1.25inch 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 1.4375inch 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 1.4375inch 01 Apr, 2019 115.4 KB PDF
M-Drawing - MD OGD-H 1.4375inch 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 1.5inch 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 1.5inch 01 Apr, 2019 115.4 KB PDF
M-Drawing - MD OGD-H 1.5inch 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 30mm 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 30mm 01 Apr, 2019 114.7 KB PDF
M-Drawing - MD OGD-H 30mm 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 35mm 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 35mm 01 Apr, 2019 114.7 KB PDF
M-Drawing - MD OGD-H 35mm 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-H 40mm 01 Apr, 2019 1.0 MB DXF
M-Drawing - MD OGD-H 40mm 01 Apr, 2019 114.4 KB PDF
M-Drawing - MD OGD-H 40mm 01 Apr, 2019 3.8 MB STP
M-Drawing - MD OGD-S 1.25inch 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.25inch 01 Apr, 2019 128.5 KB PDF
M-Drawing - MD OGD-S 1.25inch 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.25inch with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.25inch with brake 01 Apr, 2019 129.2 KB PDF
M-Drawing - MD OGD-S 1.25inch with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.4375inch 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.4375inch 01 Apr, 2019 127.7 KB PDF
M-Drawing - MD OGD-S 1.4375inch 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.4375inch with brake 01 Apr, 2019 129.4 KB PDF
M-Drawing - MD OGD-S 1.4375inch with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.4375inch with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.5inch 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.5inch 01 Apr, 2019 128.7 KB PDF
M-Drawing - MD OGD-S 1.5inch 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 1.5inch with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 1.5inch with brake 01 Apr, 2019 129.2 KB PDF
M-Drawing - MD OGD-S 1.5inch with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 30mm 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 30mm 01 Apr, 2019 129.0 KB PDF
M-Drawing - MD OGD-S 30mm 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 30mm with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 30mm with brake 01 Apr, 2019 128.7 KB PDF
M-Drawing - MD OGD-S 30mm with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 40mm 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 40mm 01 Apr, 2019 128.0 KB PDF
M-Drawing - MD OGD-S 40mm 01 Apr, 2019 4.5 MB STP
M-Drawing - MD OGD-S 40mm with brake 01 Apr, 2019 1.2 MB DXF
M-Drawing - MD OGD-S 40mm with brake 01 Apr, 2019 128.6 KB PDF
M-Drawing - MD OGD-S 40mm with brake 01 Apr, 2019 4.5 MB STP
M-Drawing - MD torque arm set_178g5006 01 Apr, 2019 276.7 KB DXF
M-Drawing - MD torque arm set_178g5006 01 Apr, 2019 69.2 KB STP
M-Drawing - MD torque arm set_178g5919 01 Apr, 2019 82.4 KB DXF
M-Drawing - MD torque arm set_178g5919 01 Apr, 2019 703.1 KB PDF
M-Drawing - MD torque arm set_178g5919 01 Apr, 2019 185.0 KB STP

Approvals

Approvals
Type Name Language Updated Version Status Download File type
El. Safety, EMC/Low Voltage Directive English 17 Aug, 2016 OB 430.7 KB PDF
El. Safety, EMC/Low Voltage Directive English 01 Dec, 2016 OB 0.0 B PDF
El. Safety, EMC/Low Voltage Directive English 01 Nov, 2019 RL 407.8 KB PDF
ISO 9001 Drives BV 500F1065en English 01 Jan, 2019 RL 278.5 KB PDF

Related applications

Conveyors.

  • Drives for conveyors in food and beverage applications

    Ensure maximum uptime and lowest possible cost of ownership with hygienic, variable-speed conveyor control. EHEDG- and IPA-certified.

Case studies

  • Bottling is more competitive when it is sensorless
    Bottling is more competitive when it is sensorless

    To achieve higher productivity and energy efficiency on two new bottling lines, Tavina chose the Danfoss VLT® FlexConcept drive system.

  • Peroni wins >30% in conveyor efficiency
    Peroni wins >30% in conveyor efficiency

    Peroni Brewery wins at least 30% better conveyor belt efficiency in a bottling line upgrade with VLT® FlexConcept®.

  • Traditional brewery engineers tomorrow
    Traditional brewery engineers tomorrow

    Since upgrading its filling plant to energy-efficient drives from Danfoss, Stiegl Brewery of Salzburg saves about EUR 15,000 annually in maintenance and energy consumption.

  • Nestlé Waters reduces spare-part inventory by up to 70 %
    Nestlé Waters reduces spare-part inventory by up to 70 %

    Nestlé Waters chose the VLT® FlexConcept® to help fulfill their goal to optimize environmental sustainability and minimize energy consumption.

  • Up to 63% energy savings for Efes Pilsen
    Up to 63% energy savings for Efes Pilsen

    Replacing old gear motors on the conveyor lines with VLT® FlexConcept® which incorporates VLT® OneGearDrive® has helped Efes Pilsen work towards their operational efficiency and sustainability targets.

  • Molson Coors’ Borsodi Brewery saves up to 42% on energy
    Molson Coors’ Borsodi Brewery saves up to 42% on energy

    Breweries consume a lot of energy in running their processes. At Molson Coors’ Borsodi Brewery in northeastern Hungary, an upgrade of the gear motors on a glass bottle filling line has resulted in energy savings of 33-42%.