An energy-efficient drive system
The VLT® OneGearDrive® is a highly efficient, permanent magnet, three-phase synchronous motor coupled with an optimized bevel gear box which helps to optimize plant productivity and reduce energy costs.
With only one motor type and three available gear ratios, the motor concept covers all typical versions of conveyor drives commonly used in the food and beverage industry. The reduced range of physical configurations reduces costs and simplifies spare-part storage. Uniform mechanical dimensions reduce engineering and installation time and costs.
The drive comes in two versions: Standard for use in dry and wet production areas and Hygienic for use in wet areas and environments with high cleaning intensity including aseptic and cleanroom production areas.
Supply voltages and power range
- 3 x 380-480 V...0.75–2.2 kW
Features and benefits
Up to 40% energy savings compared to conventional systems thanks to high system efficiency
Less noise and no airborne germs and dirt particles drawn into motor and expelled back into the surrounding air due to fan-free operation
Unrestricted use and high protection in wash-down areas thanks to high degrees of protection
Easy to clean due to smooth enclosure design
Fast, reliable connection and lower installation costs as a result of motor and brake connections via terminal box with CageClamp® technology
Resistance to detergents and disinfectants thanks to aseptic coating
Documents
| Type | Name | Language | Valid for | Updated | Download | File type |
|---|---|---|---|---|---|---|
| Case story | Barilla | English | Multiple | 20 Mar, 2023 | 3.8 MB | |
| Case story | Birra Peroni | English | Multiple | 15 Mar, 2023 | 13.7 MB | |
| Case story | Borsodi Brewery | English | Multiple | 15 Mar, 2023 | 2.6 MB | |
| Case story | CocaCola Severna - Full case | English | Multiple | 08 Sept, 2022 | 4.2 MB | |
| Case story | CocaCola Severna - Mobile case | English | Multiple | 08 Sept, 2022 | 1.9 MB | |
| Case story | CocaCola Severna - Short case | English | Multiple | 08 Sept, 2022 | 2.2 MB | |
| Brochure | DrivePro® Services Overview | English | Multiple | 03 Feb, 2025 | 26.8 MB | |
| Case story | EFES Pilsen Turkey | English | Multiple | 15 Mar, 2023 | 1.8 MB | |
| Fact sheet | Fact Sheet - VLT® OneGearDrive® | English | Multiple | 31 Mar, 2023 | 366.5 KB | |
| Case story | Fairlife Michigan | English | Multiple | 15 Mar, 2023 | 2.8 MB | |
| Brochure | FB Innovation Center | Gain competitive advantages from concentrated expertise and faster innovation cycles | English | Multiple | 29 Aug, 2023 | 7.2 MB | |
| Case story | FORST Brewery | English | Multiple | 19 Jul, 2023 | 1.6 MB | |
| Case story | Heineken Zagorka Brewery | English | Multiple | 16 Mar, 2023 | 3.1 MB | |
| Case story | Luxeapers | English | Multiple | 03 May, 2023 | 2.6 MB | |
| Case story | Nestle Waters | English | Multiple | 16 Mar, 2023 | 4.7 MB | |
| Case story | Riunite | English | Multiple | 17 Mar, 2023 | 2.6 MB | |
| Case story | Rothaus Brewery | English | Multiple | 19 Jul, 2023 | 3.2 MB | |
| Case story | Sibeg Bottling | English | Multiple | 19 Jul, 2023 | 1.5 MB | |
| Case story | Stiegl Brewery | English | Multiple | 17 Mar, 2023 | 3.1 MB | |
| Case story | Tavina | English | Multiple | 21 Mar, 2023 | 5.2 MB | |
| Brochure | Ten things you need to know about Ecodesign | English | Multiple | 27 Feb, 2023 | 574.9 KB | |
| Case story | Valser Mineral Water | English | Multiple | 19 Jul, 2023 | 2.1 MB | |
| Brochure | VLT® FlexConcept® | English | Multiple | 22 Nov, 2021 | 12.7 MB | |
| Operating guide | VLT® OneGearDrive OGD | English | Multiple | 15 Dec, 2021 | 4.0 MB | |
| Fact sheet | VLT® OneGearDrive® - ExtensionBoxTM | English | English | Multiple | 25 Jul, 2023 | 416.2 KB | |
| Brochure | VLT® OneGearDrive® Selection Guide | English | Multiple | 12 Nov, 2021 | 9.3 MB | |
| Case story | Wieselburger Brewery | English | Multiple | 19 Jul, 2023 | 1.9 MB | |
| Case story | Wieselburger Brewery MEXICO | English | Multiple | 19 Jul, 2023 | 1.9 MB |
3D models and drawings
| Type | Name | Language | Updated | Download | File type |
|---|---|---|---|---|---|
| Dimensional drawing | OGD-H 1.25inch | 25 Jan, 2025 | 3.8 MB | .stp | |
| Dimensional drawing | OGD-H 1.25inch | 26 Jan, 2025 | 115.0 KB | ||
| Dimensional drawing | OGD-H 1.25inch | 26 Jan, 2025 | 1.0 MB | .dxf | |
| Dimensional drawing | OGD-H 1.4375inch | 25 Jan, 2025 | 1.0 MB | .dxf | |
| Dimensional drawing | OGD-H 1.4375inch | 25 Jan, 2025 | 115.4 KB | ||
| Dimensional drawing | OGD-H 1.4375inch | 27 Jan, 2025 | 3.8 MB | .stp | |
| Dimensional drawing | OGD-H 1.5inch | 26 Jan, 2025 | 1.0 MB | .dxf | |
| Dimensional drawing | OGD-H 1.5inch | 27 Jan, 2025 | 3.8 MB | .stp | |
| Dimensional drawing | OGD-H 1.5inch | 26 Jan, 2025 | 115.4 KB | ||
| Dimensional drawing | OGD-H 30mm | 26 Jan, 2025 | 3.8 MB | .stp | |
| Dimensional drawing | OGD-H 30mm | 26 Jan, 2025 | 114.7 KB | ||
| Dimensional drawing | OGD-H 30mm | 26 Jan, 2025 | 1.0 MB | .dxf | |
| Dimensional drawing | OGD-H 35mm | 25 Jan, 2025 | 114.7 KB | ||
| Dimensional drawing | OGD-H 35mm | 26 Jan, 2025 | 3.8 MB | .stp | |
| Dimensional drawing | OGD-H 35mm | 26 Jan, 2025 | 1.0 MB | .dxf | |
| Dimensional drawing | OGD-H 40mm | 25 Jan, 2025 | 114.4 KB | ||
| Dimensional drawing | OGD-H 40mm | 26 Jan, 2025 | 1.0 MB | .dxf | |
| Dimensional drawing | OGD-H 40mm | 26 Jan, 2025 | 3.8 MB | .stp | |
| Dimensional drawing | OGD-S 1.25inch | 25 Jan, 2025 | 128.5 KB | ||
| Dimensional drawing | OGD-S 1.25inch | 25 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 1.25inch | 26 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | OGD-S 1.25inch with brake | 25 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | OGD-S 1.25inch with brake | 25 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 1.25inch with brake | 27 Jan, 2025 | 129.2 KB | ||
| Dimensional drawing | OGD-S 1.4375inch | 25 Jan, 2025 | 127.7 KB | ||
| Dimensional drawing | OGD-S 1.4375inch | 26 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | OGD-S 1.4375inch | 27 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 1.4375inch with brake | 26 Jan, 2025 | 129.4 KB | ||
| Dimensional drawing | OGD-S 1.4375inch with brake | 25 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 1.4375inch with brake | 25 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | OGD-S 1.5inch | 26 Jan, 2025 | 128.7 KB | ||
| Dimensional drawing | OGD-S 1.5inch | 26 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | OGD-S 1.5inch | 25 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 1.5inch with brake | 25 Jan, 2025 | 129.2 KB | ||
| Dimensional drawing | OGD-S 1.5inch with brake | 26 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | OGD-S 1.5inch with brake | 27 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 30mm | 26 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | OGD-S 30mm | 26 Jan, 2025 | 129.0 KB | ||
| Dimensional drawing | OGD-S 30mm | 26 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 30mm with brake | 25 Jan, 2025 | 128.7 KB | ||
| Dimensional drawing | OGD-S 30mm with brake | 25 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 30mm with brake | 26 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | OGD-S 40mm | 26 Jan, 2025 | 128.0 KB | ||
| Dimensional drawing | OGD-S 40mm | 26 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 40mm | 26 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | OGD-S 40mm with brake | 26 Jan, 2025 | 4.5 MB | .stp | |
| Dimensional drawing | OGD-S 40mm with brake | 26 Jan, 2025 | 128.6 KB | ||
| Dimensional drawing | OGD-S 40mm with brake | 27 Jan, 2025 | 1.2 MB | .dxf | |
| Dimensional drawing | torque arm set_178g5006 | 26 Jan, 2025 | 69.2 KB | .stp | |
| Dimensional drawing | torque arm set_178g5006 | 26 Jan, 2025 | 276.7 KB | .dxf | |
| Dimensional drawing | torque arm set_178g5919 | 26 Jan, 2025 | 703.1 KB | ||
| Dimensional drawing | torque arm set_178g5919 | 26 Jan, 2025 | 185.0 KB | .stp | |
| Dimensional drawing | torque arm set_178g5919 | 26 Jan, 2025 | 82.4 KB | .dxf |
Related applications
Conveyors.
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Ensure maximum uptime and lowest possible cost of ownership with hygienic, variable-speed conveyor control. IPA-certified.
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Control of pump speed can reduce energy consumption significantly, extend pump life, and dramatically reduce water consumption in your operations.
Case studies
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To achieve higher productivity and energy efficiency on two new bottling lines, Tavina chose the Danfoss VLT® FlexConcept drive system.
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Peroni Brewery wins at least 30% better conveyor belt efficiency in a bottling line upgrade with VLT® FlexConcept®.
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Since upgrading its filling plant to energy-efficient drives from Danfoss, Stiegl Brewery of Salzburg saves about EUR 15,000 annually in maintenance and energy consumption.
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Nestlé Waters chose the VLT® FlexConcept® to help fulfill their goal to optimize environmental sustainability and minimize energy consumption.
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Replacing old gear motors on the conveyor lines with VLT® FlexConcept® which incorporates VLT® OneGearDrive® has helped Efes Pilsen work towards their operational efficiency and sustainability targets.
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Breweries consume a lot of energy in running their processes. At Molson Coors’ Borsodi Brewery in northeastern Hungary, an upgrade of the gear motors on a glass bottle filling line has resulted in energy savings of 33-42%.
Contact us
For further information or to get a quote for this drive please contact us